Cold room flooring must withstand extreme low temperatures, rapid thermal cycling, constant moisture from condensation and defrosting, and heavy rolling loads from pallet jacks and forklifts. Standard epoxy systems become brittle and crack below 10°C, so cold storage requires specialized materials that remain flexible and strongly bonded even at -30°C.

Polyurethane concrete systems combine cement aggregates with flexible PU binders, creating a hard‑wearing surface that flexes rather than fractures during freeze‑thaw cycles. MMA (methyl methacrylate) resin floors cure rapidly even in subzero conditions and provide excellent chemical resistance for washdown areas. Insulated raised floors with plywood over foam cores prevent ground frost heave by thermally isolating the slab from subsoil.

Key features include high elongation to bridge concrete shrinkage cracks, thermal shock resistance for door opening cycles, and non‑slip textures that remain grippy when wet from ice melt or condensation. Low VOC formulations avoid contaminating stored goods, while seamless coving and sealed joints prevent water pooling and bacterial growth in hygiene‑critical food and pharma applications.

Proper installation involves assessing slab insulation, vapor barriers, and drainage, then applying primers compatible with cold curing. Underfloor heating mats prevent frost jacking in ground‑level freezers. With correct specification, cold room flooring delivers 10+ years of reliable service, minimizing energy loss and maintenance in high‑value cold chain operations.

• Cold room floor assessment for temperature range, traffic loads, hygiene requirements, and slab insulation to specify optimal flooring system.

• Concrete preparation including grinding, crack repair, moisture barriers, and vapor proofing membranes to ensure adhesion in humid, cold conditions.

• Installation of flexible polyurethane concrete or MMA resin systems with thermal shock resistance and rapid cold curing capability.

• Insulated raised floor construction with plywood over foam cores and protective wearing surfaces for frost heave prevention.

• Anti‑slip textured finishes and coved skirting for hygiene, safety, and easy defrost cleaning.

• Underfloor heating integration and drainage detailing to manage condensation and ice buildup.

• Post‑installation testing, maintenance planning, and localized repairs for extended cold chain performance.

• Specialized knowledge of flooring chemistry that performs at subzero temperatures without embrittlement or adhesion loss.

• Experience matching systems to food storage, pharma cold chains, and industrial applications with varying hygiene and load demands.

• Skill in assessing cold room construction details like slab insulation, drainage, and thermal bridging that affect floor longevity.

• Proven ability to detail joints, coving, and penetrations for watertight hygiene in washdown environments.

• Project coordination with refrigeration contractors, structural engineers, and cold room builders for seamless integration.

• Long‑term monitoring strategies and repair techniques optimized for cold, humid conditions to maximize system lifespan.