Heavy duty industrial flooring tackles the brutal demands of facilities where standard coatings fail within months under continuous heavy equipment operation. Polyurethane cement systems combine PU resin with cement and quartz for compressive strengths up to 120 MPa and abrasion resistance that shrugs off steel wheel trolleys. Thick epoxy mortars (4‑6 mm) embed coarse aggregates for impact tolerance in rack storage and pallet drop zones.

These floors excel where point loads from fork tines exceed 5 tons per wheel, dynamic impacts from pallet drops occur hourly, and steel‑reinforced concrete slabs would otherwise crack and spall. The monolithic surface distributes loads evenly, preventing localized failure while chemical resistance handles hydraulic leaks, battery acid, and cleaning agents.

Key advantages include Mohs hardness ratings of 7+, Taber abrasion values under 100 mg loss, and flexibility to handle thermal expansion without cracking. Seamless installation eliminates joints vulnerable to dirt ingress and water penetration. Low VOC formulations support air quality standards in occupied facilities.

• Heavy duty polyurethane cement flooring for extreme forklift and pallet jack traffic zones.

• Thick‑build epoxy mortar systems (4‑6 mm) with coarse quartz for maximum impact resistance.

• Concrete assessment and structural reinforcement evaluation for high rack load applications.

• Chemical‑resistant formulations for battery charging, hydraulic maintenance, and spill containment.

• Joint filling and load transfer systems to prevent slab cracking under point loads.

• Anti‑slip texture integration without compromising cleanability or aggregate exposure.

• Phased installation in live warehouses minimizing operational disruption.

• Advanced understanding of flooring compressive strength, impact ratings, and load distribution physics.

• Proven experience in forklift tine pressure analysis and dynamic load testing for warehouse racking.

• Specialized knowledge of aggregate gradation, resin chemistry, and cure kinetics for maximum abrasion resistance.

• Skill assessing concrete slab capacity and specifying reinforcement where heavy-duty flooring alone insufficient.

• Expertise coordinating with structural engineers, racking suppliers, and MHE contractors for integrated solutions.

• Long‑term performance tracking and refresh strategies extending floor life beyond 10 years.