Superior Cold Room Freezer Flooring Dubai - Epoxy PU Anti-Slip UAE
Fire retardant flooring integrates flame-suppressant resins and intumescent additives creating surfaces that resist ignition, limit flame spread (Class 1/0 BS 476), and char-insulate during fire exposure buying critical evacuation time. Mandatory for Dubai’s high-rise malls, hotels, hospitals, and hydrocarbon-risk facilities per DCD TR-1 regulations, these epoxy/novolac systems achieve 30-240 min ratings while maintaining chemical/impact resistance absent in passive boards or paints alone.
Fire Performance & Technical Excellence
Intumescent Mechanism: Heat triggers expansion (30x volume) forming carbonaceous foam barrier blocking oxygen/heat transfer. Epoxy binders ensure adhesion to steel/concrete substrates.
Certifications: BS 476 Part 6/7 (spread/smoke), EN 13501 Bfl-s1, UL 1709 hydrocarbon fire. Low smoke (SD<50), zero halogen for life safety.
Additional traits:
Abrasion: 5000+ Taber cycles.
Slip resistance: R10+ quartz textures.
Chemicals: Acids/oils resistant.
Thermal: -20 to 150°C service.
Seamless application eliminates fire propagation paths.
Essential Applications in UAE Fire Codes
Commercial malls/hotels: Escape route flooring; 60 min integrity.
Industrial hydrocarbon: Oil/gas plants; UL1709 120 min.
Healthcare facilities: Hospital corridors; low smoke Class Bfl-s1.
Data centers/offices: Server room non-combustible surfaces.
Parking ramps: Vehicular escape ramps.
Complies Dubai Fire Code 2019, IFC Chapter 8.
Multi-Layer Certified Installation
DCD-approved protocol:
Prep: Shotblast CSP 5; remove contaminants; primer steel reinforcements.
Intumesse Primer: Anti-corrosive epoxy (75 microns).
Build Coats: Fire-rated novolac epoxy 2-4 mm; metallic oxide fillers.
Intumescent Topcoat: Passive/active hybrid (300 microns).
Texture Finish: Anti-slip aggregate sealed clear.
Certification: Furnace test witness; plaque affixed.
For large-scale flooring projects, the typical installation downtime is 3 to 5 days, which covers surface preparation, application, and curing. In cases where hydrocarbon-resistant variants are specified, these systems can be spray-applied, allowing faster coverage over wide areas and ensuring uniform film thickness.
Spray application also minimizes labor intensity compared to manual roller or trowel methods, making it particularly effective for expansive industrial floors or facilities exposed to fuels, oils, and solvents. This approach combines efficiency with chemical resilience, delivering a protective finish within a short operational window.
Systems Comparison Matrix
| System | Fire Rating | Smoke Class | DFT (mm) | Cost/sqm | Applications |
|---|---|---|---|---|---|
| Epoxy Intumescent | 60-120 min | s1 | 1.5-3 | AED 80-140 | Commercial |
| Novolac Fire-Resin | Class 1 BS476 | s0 | 2-4 | AED 90-160 | Industrial |
| PU Fire-Retardant | 30-90 min | s1 | 1-2 | AED 100-170 | Hotels |
| Cementitious Spray | 120-240 min | s2 | 10-20 | AED 120-200 | HC Facilities |
| Vinyl Fire-Rated | Class Bfl-s1 | s1 | 2 | AED 60-100 | Offices |
Epoxy flooring systems strike an effective balance between performance and cost, making them the preferred choice for most construction projects across the UAE. They deliver strong mechanical strength, abrasion resistance, and chemical durability at a relatively economical price point compared to more specialized resin systems.
For industrial, commercial, and hospitality builds, epoxy offers reliable service life while meeting hygiene and safety requirements, making it suitable for warehouses, production areas, healthcare facilities, and retail spaces.
Although polyurethane or hybrid systems may be specified for environments with extreme thermal cycling or flexibility demands, epoxy remains the default solution in the UAE due to its proven track record, cost efficiency, and favorable performance-to-rating ratio.
Maintenance & Longevity
For long-term durability, resin flooring systems should follow a structured maintenance and inspection protocol. Annual checks using visual examination and simple scratch tests help identify wear patterns or thin spots, which can then be recoated to maintain full protection.
These systems are formulated to resist common industrial and commercial cleaners, ensuring that routine hygiene practices do not compromise performance. With proper upkeep, they can deliver a service life exceeding 20 years, even under demanding conditions.
In the event of a fire, a post-incident inspection of char integrity is essential to confirm that the resin matrix and underlying substrate remain structurally sound, preventing hidden weaknesses and ensuring continued safety and reliability.
This combination of preventive maintenance and resilience under stress secures both operational continuity and lifecycle efficiency.
Renovation Contractor FZE: Dubai Fire Retardant Flooring Specialist
Dubai-certified for 500,000 sqm cold storage. Sika/Jotun partners. 12-year warranty. Free energy audit + mockups. Pharma/food approvals.
Protect inventory with unbreakable cold floors. Instant quote today.
Why choose Renovation Contractor FZE for epoxy floor coating Dubai?
Renovation Contractor FZE specialises in industrial and commercial epoxy floor coatings with 10+ years UAE experience. The company uses BASF/Sika/Sherwin Williams materials, industrial grinding equipment, and certified applicators following SSPC/ACI standards.
Clients receive fixed-price contracts, 12-month warranties, after-sales maintenance, and colour selection from 1000+ RAL shades. Fast turnaround suits operational facilities needing minimal shutdown.
